Synergy Polymers :: Nylon 6 Mineral Filled

	Product Characteristics / Applications
	Properties
	Process Parameters

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Product Characteristics / Applications
Nylon 6 Mineral Filled
Grade	Description	Features	Applications
SMR15	Nylon 6 Mineral Filled 15%	Good mechanical & thermal properties Excellent surface finish and gloss, Warpage free moulding, High heat resistance, Good dimensional stability, suitable for online painting.	Automotive Parts, Wheel cover, Instrument housing, Lamp Housing, Cooker Handle, Heater Grill, Throttle, Engine Wood, Flask Lid, Fuel Pumps, Brackets.
SMR30	Nylon 6 Mineral Filled 30%

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Properties
Nylon 6 Mineral Filled
PROPERTY	ASTM METHOD	UNITS	SMR15
Specific gravity	D - 792		1.23
Mould shrinkage (Along the flow on 3mm thickness)	D - 955	%	0.7-0.8
Tensile strength	D - 638	MPa	80
Elongation at break	D - 638	%	15
Flexural strength	D - 790	MPa	115
Flexural Modulus	D - 790	MPa	4000
Izod impact strength	D - 256 A	Kg.cm/cm	8/25*
Heat Deflection Temperature	D - 648
'@ 18.5 kg/sq.cm load		Deg.C	110
'@ 4.6 kg/sq.cm load		Deg.C	175

* Values obtained on conditioned test specimens. Properties measured on natural grades under Dry-as-moulded test specimens and standard testing conditions. Pigmented grades would record slightly lower mechanical properties as permitted by ASTM D-4066.
Information given here is to the best of our knowledge and experience, provided in good faith but Synergy assumes no liability and no warrant is attached. The user assumes all responsibility for the use of all information provided and shall verify quality

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Nylon 6

Process Parameters

Mineral Filled

Product

Feed Zone Temperature

Compression Zone Temperature

Metering Zone Temperature

Nozzle
Temperature

Melt Temperature

Injection Pressure Kg/Cm2

Mould Temperature

SMR15

220

230

235

225 - 230

800 - 950

60 - 80

Pre-drying :

Nylon being hygroscopic material, it is advised to predry the material in vacuum / air circulated ovens at 100/80°C for 2 - 4 hrs to avoid silver streaks and improve surface finish. For natural colours predry the material at lower temperature to avoid discolouration.

Injection pressure : The above given values or as sufficient to fill cavities.

Use of shut-off nozzle is recommended to avoid drooling.

Conditioning : It is advised to condition components in hot water at 80-100 Deg. C for 2 – 4 hrs. depending upon the component thickness and as required by the subsequent process also to release internal stresses if any to avoid breakage during further assemply.

Above parameters are only guidelines and exact process conditions have to be established for each machine/mould depending upon equipment capacity, part geometry. It is given in good faith and no warrant is attached.

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